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FAQ Marine Diesel Engines

Your yacht’s engines should be serviced at least once a year or every 100 – 200 hours of operation. Always refer to the manufacturer’s guidelines and consult with a professional technician at SB Marine mechanic.  Marine Diesel engine maintenance schedule to help with determining when’s best for your maintenance appointment. Hourly service intervals include 200, all the way up to 4,000 and beyond.

No, you do not have to be present. We are completely mobile and can meet you anywhere whether at your home, boat yard or harbor.    The majority of our communication is via phone and email. Clients who provide flexible access to their vessel, such as combo or key location, are processed in a timelier fashion.

From annual mechanical maintenance to the most complex in-frame Diesel engine rebuildsre-powering and generator upgrades, our team of professionals will be there to assist you with your application, repair, service, maintenance, or purchase and installation.

Many people aren’t sure whether they should rebuild, repower, or overhaul their engine. Our marine diesel mechanics in Santa Barbara may suggest repowering your engine if it is a 2-stroke engine with high fuel usage, or if it’s an older engine in an area with lower air quality. Otherwise, you may consider an overhaul.

We regularly perform pre-purchase engine surveys. This consists of an in-depth visual inspection coupled with extensive computerized dealer level diagnostic testing. sea-trial data recording. engine & transmission oil analysis. cylinder compression test. cooling system pressure test & borescope testing available. We then provide a detailed report with any deficiencies noted. pictures of the deficiencies and an estimated cost to repair. This is crucial to assess the current state of the high-performance engines, gearboxes and generators in your new vessel.

Marine diesel engines emitting smoke can be a sign of underlying issues. The color of the smoke provides clues about the nature of the problem. Let’s break it down.

Blue Smoke:

usually indicates burning oil within the engine’s combustion chambers. possible reasons are. worn valve seals and piston rings, overfilled crankcase, blocked crankcase breather system. these are some of the usual culprits.

Black Smoke: 

Black smoke results from excess, partially combusted fuel or inadequate air supply. Possible reasons.

  • Dirty, worn, or malfunctioning injectors
  • Incorrect timing
  • Over-fueling
  • Faulty turbocharger
  • Incorrect valve clearance
  • Incorrect air/fuel ratio
  • Low cylinder compression
  • Dirty air cleaner
  • Restricted induction system
  • Carbon in intake manifolds
  • Incorrect engine tune
  • Poor quality fuel
  • Excessive carbon builds up in the combustion chamber
  • Cool operating temperatures

White Smoke:

white smoke in a marine diesel engine can be caused by several factors.

At start-up, the marine engine is cold, and it is normal to see white smoke appear. Indeed, at low pressure when the engine is idling, water vapor is formed. The white smoke that comes out of the marine diesel engine is produced by this water vapor. However, this should go away on a healthy engine once it is warmed up to running temperature. if white smoke persists these are a few of the culprits.

  • Poor Fuel Quality (Low Cetane Rating):
  • Low Inlet Air Temperature:
  • Low Coolant Temperature:
  • Low Compression Ratio:
  • Incorrect/Failed Fuel Injection Components:

A Yacht Sea Trial is basically a test drive for a boat. It provides prospective buyers with the opportunity to observe the boat in action, try out its equipment and instruments, and get a feel for its maneuverability at different speeds—both underway and at the docks. During a sea trial, several important aspects are assessed:

We suggest following the engine manufacturer’s recommendation. It is recommended that you change the coolant in your marine diesel engine’s cooling system approximately every 2 years. Even though the coolant will still cool the engine, the corrosion inhibitor substance within the coolant tends to deplete over time.

most marine diesel engine manufacturers typically recommend an oil change every 50 – 100 hours, or yearly. Even if your engine manual allows for a longer interval between oil changes, changing the oil more often will extend the life of the engine.

  • Insufficient motor oil
  • Engine oil contamination
  • Clogged oil filter
  • Low or high viscosity
  • Engine wear
  • Sensory issues, meaning that the oil is fine, but the oil gauge is malfunctioning.
  • Engine Speed: The oil pressure tends to increase with higher engine speeds due to the increased demand for lubrication. However, excessively high oil pressure can also be a sign of underlying issues.
  • Engine Load: Heavy loads or towing can put additional stress on the engine, resulting in increased oil pressure requirements. It is crucial to monitor and maintain proper oil pressure to ensure optimal engine performance under varying load conditions.
  • Oil Viscosity: The viscosity of the engine oil affects its ability to flow and maintain proper lubrication. Different engine designs and operating conditions may require oils with varying viscosity ratings to maintain the ideal oil pressure.
  • Oil Temperature: Oil temperature plays a significant role in determining the oil pressure. As the oil heats up, its viscosity decreases, leading to lower oil pressure. Conversely, cold temperatures can increase oil viscosity, leading to higher oil pressure. It is important to monitor and maintain the oil temperature within the recommended range.

 

Fuel filters are typically ready to be changed every 200-300 running hours or once a year. If the fuel quality is suspicious or if you are seeing more debris in the primary filters than normal, you should change the fuel filters at half the normal interval above. if the engines are losing power or if there is a fuel system related alarm accompanying poor performance.

The filter element may be 2, 10 or 30 microns, indicating the size of the particles it will catch. A 2-micron filter element is reserved for secondary filtration, downstream from the primary filter. Both 10- and 30-micron filters are installed between the engine and fuel tank. Check with your engine manufacturer for recommended size to ensure the proper fuel-flow rate. Marine Fuel Filtration “The Seaboard Way” – Seaboard Marine (sbmar.com)

  • blockage at the raw-water intakes and/or strainers.
  • The next culprits are water pumps, their impellers, and supporting systems such as drive belts.
  • There are plenty of other potential problems like scaled-up heat exchangers or clogged hoses.
  • When your yacht’s engine won’t turn over, the first step is to ensure that the battery switches are turned on and the throttles are in neutral. Then verify that the batteries have juice. If they do, you more than likely have a bad solenoid or a bad starter.
  • If the engine cranks fine but won’t start, the cause is probably either fuel or air related. That means the first step is checking and cleaning filters—any and all of them. If there aren’t any problems there, you could be dealing with contaminated fuel.
  • If fuel system is cleaned and ruled out as a culprit. then there are numerus other causes for the problem.

Replacing zinc anodes in your marine diesel engine is essential for preventing galvanic corrosion. Most engine manufacturers recommend changing them yearly. The number of hours that you use the engine, and the salinity of the water will have an effect on the zinc corrosion rate.

Sea water impellers made of rubber wear out like all moving parts. According to most engine manufacturers, you must inspect the impeller yearly and/or replace the impeller yearly or after a predetermined number of operating hours.

  • aftercooler/inner cooler clogged? the net result is a general loss of power and efficiency. This can occur because the thin metal fins grow dirty on the air side and/or have scaling on the water side.
  • clogged fuel filters, clogged fuel lines and pick-ups, suction air leaks in the fuel supply, out of adjustment throttle linkage
  • Dark smoke indicates overloading, not a fuel supply issue.
  • dirty/clogged. air filter. Marine Diesel Engines use a mix of Diesel fuel oil and air to generate power. Air taken in from the outside goes through a filter to keep out dirt, debris, bugs and other contaminants. If the air filter has not been cleaned or replaced in a while, it will prevent the engine from generating enough power.
  • these are a few of the possible symptoms but this list is long.

Frequency of filter replacement is determined by contamination level of fuel. Replace filter every 500 hours, every other oil change, when vacuum gauge (optional) reads between 7 to 10 inches of mercury (inHg), if power loss is noticed, or annually, whichever comes first.

Marine engine cooling system maintenance should be performed every 2 years or 500 hours.  The seawater side of your cooling system is where annual maintenance is critical.

Back in the day, it wasn’t uncommon to remove the heat exchanger every couple of years and send it off to the local automotive radiator repair shop to get it acid-dipped and boiled out thoroughly to clean out all the deposits.

Santa Barbara marine diesel mechanic uses the most modern form of cleaning / descaling seawater systems for your diesel engines. Barnacle Buster is a safe, non-toxic and biodegradable marine growth remover specifically formulated to meet an industry wide need for fast, safe, cost-effective alternatives to mechanical cleaning of seawater cooled equipment. With minimal dismantling required. Seawater system descaling.

Most yachts spend much more time at the dock than at sea. so why leave saltwater in the raw water circuit of an engine the entire time the yacht engine is not in use?

Stagnant seawater in a system of Dissimilar metals is eating up the zincs, heat exchangers, aftercoolers, seawater pump, transmission cooler, fuel oil cooler.

Having a freshwater flushing system installed by 805 marine mechanic will greatly improve the life of your marine engine and its components.

Water can fill the bilge for a number of reasons, propeller shaft packing, rudder packing, faulty thru-hulls, leak in the cooling system, damaged hoses or hose clamps, wet exhaust leak, leaks in the hull. to name a few. all yachts should be equipped with a high-water alarm & adequate bilge pumps.

Proper maintenance of your ZF marine transmission is crucial for its longevity and optimal performance. Here are some essential steps to keep your ZF marine transmission in excellent condition. According to the ZF manual oil should be changed every 300 hours or annually.

Twin Disc manual indicates the gearbox oil should be changed at 1000 hours or 6 months, whichever is earlier.

Periodic maintenance is crucial for maximizing performance and extending the life of your Yanmar diesel marine transmission. The recommended maintenance intervals are as follows: oil change & filter/strainer cleaning every 500hours or yearly.

Having a good quality marine diesel engine on a boat is of utmost importance for several reasons. First and foremost, a reliable and high-quality motor ensures the vessel’s propulsion and power, allowing for safe and efficient navigation on the water. A good quality motor provides reliable performance, reducing the risk of breakdowns and ensuring a smooth boating experience. 805 marine mechanic has put together a list of the top 10 marine diesel engines.

Generators are an essential part of a boat’s power system. They allow you to have all the comforts of home while cruising or enjoying time on the water. But with so many different types and sizes of generators available, it can be difficult to know how to choose the right boat generator. 805 marine mechanic has compiled a list of our. top 6 marine generators.

  • Loud or unusual noises: A damaged or worn turbocharger can produce loud or unusual noises, such as whining, grinding, or hissing sounds. This can indicate a problem with the turbocharger, such as damaged bearings or a damaged compressor or turbine wheel.
  • Increased exhaust emissions: A faulty turbocharger can cause the engine to emit excessive smoke or soot, which can result in increased exhaust emissions.
  • Reduced engine power: A worn or damaged turbocharger can lead to a loss of engine power, resulting in reduced acceleration and a decrease in overall engine performance.
  • Maintenance: Regular maintenance and cleaning of the turbocharger can help prevent issues such as deposits or corrosion, which can lead to reduced turbocharger performance or failure.
  • skilled technicians at 805 marine mechanic can pressure boost test your system to see if repairs are needed.

The process of blueprinting involves removing the turbocharger and disassembling it during a turbocharger overhaul. The exhaust housing is machined out to accept a CNC insert to perfectly match the turbine blades curvature and restore blade tip to housing clearances. The turbine housing is bored and readied for the new sleeve. A special material is chosen to match the heat characteristics of the cast iron turbine housing. The blueprinter can get the tolerance to meet production factory clearances and restore efficiency back to new or better.

 

A top end overhaul is a significant maintenance event generally required after years of engine operation. It is the first major maintenance interval of an engine’s life, where critical components are replaced. The critical components include cylinder heads, injectors, and rockers. In addition to this, other components are inspected for wear, and many gaskets and seals are replaced during the overhaul.

A well-maintained marine diesel engine could be expected to last upwards of between 5,000 and 10,000 hours of operation and can be reliably operated for more than 30 years.

That being said: there are many other factors that make up the life a marine diesel engine.

  • marine life. the engines and all their components constantly being exposed to salt water. at 805 marine mechanic we recommend using a heater in the engine room that is designed to go on every time you hook up the shore power. this will help keep the engine room dry and slow down the corrosion process.
  • Engine load. if your engine is over propped it will put excessive load on your engine and greatly affect the life of your engine.
  • Having a freshwater flushing system installed by 805 marine mechanic will greatly improve the life of your marine engine and its components.

stop the engine at once, unless doing so is likely to be more dangerous or expensive than a wrecked engine! The most likely problem is low oil level, easily rectified just by adding oil. after adding oil grab a flashlight and check and see that you’re not leaking oil somewhere on the engine. start the engine back up and wait a couple seconds for the pressure to build and shut off the alarm. The other likely cause of low oil pressure is a clogged oil filter, for which the cure is to change the filter.  if topping up the oil and changing the filter have not cured the problem, it is not worth risking the engine by starting it.

The engine does not cause all problems aboard your yacht or boat. In fact, some issues could happen due to debris in the water, causing damage to your boat.

If your boat vibrates during acceleration, instead of conducting boat engine troubleshooting first, shut off the engine and examine the prop. You may have debris in the propeller or a broken or bent boat propeller.

Snagged fishing line or damage to the prop itself may cause it to vibrate excessively while turning. Remove any visible debris. If you cannot find the cause, you may have a damaged bushing that will need replacement once you get back to shore. Don’t risk running the engine if the prop continues to vibrate.

check to see if the linkage is disconnected or broken, check marine gear oil level. if both these things look good. while watching your shaft have someone shift it into gear and see if the shaft turns. if it still won’t engage. the filter/strainer if equipped with one may be clogged. you can change the filter or in an emergency bypass it by connecting both hoses together.

  • Shut off the engine & turn off the battery switches. Turn off the ignition immediately to stop the flow of fuel and prevent any further electrical issues.
  • Approximately 90% of onboard fires start in the engine room, and more than half of these incidents occur due to electrical wiring issues.
  • A fixed fire suppression system that triggers automatically is your best defense against a blaze. It allows you to tackle the fire early, increasing the chances of containment.
  • Contact a Marine Mechanic: Even if the fire is out, it’s essential to have a professional inspect the wiring and diagnose the issue.

The Ultimate Guide to Marine Diesel Engine Services: Tips from 805 Marine Mechanic

Marine diesel engine services are essential for maintaining the health and performance of your vessel. Whether you’re cruising along the beautiful Channel Islands or docking in the bustling harbors of Ventura and Santa Barbara, understanding how to properly care for your marine diesel engine can save you time and money. In this ultimate guide, we’ll share expert advice from 805 Marine Mechanic, covering everything from routine marine engine maintenance to marine diesel troubleshooting. Whether you’re a seasoned yacht owner or new to marine diesel engines, this guide will equip you with the knowledge and confidence to keep your vessel running smoothly and efficiently.

Essential Marine Diesel Engine Services

Routine Marine Engine Maintenance

Routine marine engine maintenance is crucial for ensuring your vessel’s longevity and performance. Start with regular oil changes and filter replacements to keep the engine components well-lubricated and free of contaminants. Inspect the cooling system by checking coolant levels and inspecting hoses for leaks or wear. Regularly test the battery and clean the terminals to ensure a reliable power source. Additionally, inspect belts and hoses for signs of aging and replace them as needed to prevent failures during operation.

Scheduled maintenance checks should also include a thorough examination of the fuel system. Cleaning fuel injectors and replacing fuel filters can prevent blockages and improve fuel efficiency. These routine tasks not only keep your marine diesel engine running smoothly but also help in early detection of potential issues, saving you from costly repairs down the line. Trust 805 Marine Mechanic for expert marine engine maintenance services to keep your vessel in top condition.

Key Marine Diesel Troubleshooting Tips

Effective marine diesel troubleshooting can save you from unexpected breakdowns and expensive repairs. Start by checking the fuel system if your engine is hard to start or runs unevenly. Ensure there is no water in the fuel and that the fuel filters are clean. Next, inspect the air intake system; clogged air filters can restrict airflow and reduce performance.

Another common issue is overheating. Check the cooling system for blockages in the sea strainer, examine the coolant levels, and ensure that the water pump is functioning properly. Electrical problems can also cause engine issues; inspect the battery connections and ensure all wiring is intact and corrosion-free.

If your engine emits excessive smoke, it could indicate fuel or oil problems. Black smoke usually points to a fuel issue, while blue smoke often means oil is burning. Following these troubleshooting tips from 805 Marine Mechanic can help you diagnose and address common marine diesel engine issues efficiently.

Common Boat Engine Repair Issues

Boat engine repair issues can arise from neglect or wear and tear over time. One common problem is a malfunctioning fuel system. Clogged filters, dirty injectors, or contaminated fuel can lead to poor engine performance or complete failure. Regularly cleaning and replacing fuel components can prevent these issues.

Overheating is another frequent concern. It often results from blockages in the cooling system, such as clogged sea strainers or failing water pumps. Ensuring the cooling system is clean and operational can help avoid overheating.

Electrical problems are also prevalent. Faulty wiring, corroded connections, or a weak battery can cause starting issues or erratic engine behavior. Regular inspections and maintenance of the electrical system can mitigate these risks.

Additionally, issues with the exhaust system, such as leaks or blockages, can affect engine performance and safety. Addressing these common repair issues promptly and effectively with services from 805 Marine Mechanic can keep your boat engine running smoothly and reliably.

 

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